HYTAC FLXT | syntactic foam

HYTAC-FLXT is a tough copolymer syntactic plug assist material optimized to provide an ideal balance between surface drag for material distribution, a smooth surface for excellent finish and PTFE-impregnation to eliminate part sticking. This combination has been found to be most beneficial when thermoforming multi-layer films, including those with PE inner surfaces or multi-layered EVOH materials. As with all HYTAC syntactic plug assists, thermoformers realize instant start up, shorter cycle times and lower plug operating temperatures. HYTAC-FLXT is easily machined with little or no dust and minimal wear on tools. The plug is easily polished for and long lasting. It is most commonly used with CPET, PET, EVOH, and LDPE sheet materials.

Typical Properties

ColorDark Green
Density55 lb/ft3 (849 kg/m3)
Thermal Conductivity0.10 BTU/hr-ft-°F (0.17 W/m°K)
Coefficient of Thermal Expansion20 x 10-6 in/in/°F (36 x 10-6 m/m/°C)
Compressive Strength13,500 psi (93.0 MPa)
Service Temperature350°F (176°C)

HYTAC Relative Performance

Ease of Machining45223445
Elimination of Machining Dust35111335
Ease of Polishing54224542
Resistance to Abuse35122345
Fine Detail Durability35122345
Even Sheet Distribution45333555

1 = Lowest relative performance
5 = Best relative performance