We are delighted to announce that our new website is live! After a few years, a little facelift was in order. The new design is crisper, cleaner with updated photos, case studies and technical guides. We know that content is king, so we continue to work on developing new white papers and case studies for both thin-gauge and heavy-gauge thermoforming applications. Let us know what you think.
Archive for year: 2016
Our friends in Europe certainly know how to organize a conference. Of course, hosting the event on the Catalan coast of northern Spain provides plenty of incentive for people to attend. This year was the 10th conference sponsored by the European Thermoforming Division of SPE. With a record 245 attendees from 27 countries, it was an international affair covering topics such as 3D printing, recycling, in-mold labelling, and creative design. A strong academic presence also ensured that the math geeks in the audience got their fair share of computer-based simulation models related to sheet temperature control, a subject that is central to the science of thermoforming.
When I was about 10 years old, I knew a lot about geography. I memorized capitals of countries, read the atlas and looked up at map of the world beside my bed every night that was given to me by my grandfather. When I was 13, I was selected to take a geography test to see if I would qualify for The National Geographic Bee, a national competition. The results came back, and I was off to the state capital to compete. Unfortunately, I didn’t make it beyond the first round after missing questions that were well outside my area of expertise. On the long drive home, I was painfully aware that geography was a much larger field than the color-coded countries and political boundaries that I knew so well.
On behalf of our colleagues in Europe, we are proud to announce that CMT Europe BV has just moved to a new, larger building (click here for map of new location). Since the opening of the Netherlands operation, we have seen tremendous growth thanks to the dedication and hard work of Luc and his team. Full inventory, custom-cut capabilities and same-day shipping ensure that CMT Europe continues to deliver maximum customer service across the European continent.
It was waaaay back in May 2013 when we first published a blogpost about polishing plugs and why it is such an important concept. After some recent discussions with toolmakers and thermoformers about different plug materials and geometries, we figured this would be a good time to revisit the topic of polishing. Looking back in the archives, our original technical guide was titled “Polishing Guide.” The updated version is more precise: “Tips for Modifying Plug Surface“. The distinction is important as we shall see.
A new federal rule aimed at protecting workers in general industry from respirable crystalline silica exposure takes effect on June 23, 2018. “General industry” includes plastics manufacturing where precipitated and fumed silica may be used in plastics as fillers, thickeners or softeners and to aid flow for certain processing needs.
We recently celebrated some company success and in doing so, we took stock of our global market reach. Data visualization is a big thing these days, so we decided to have a crack at it ourselves. The geographic distribution of HTYAC plug assist materials is far and wide, all from our modest home in Massachusetts. Thanks to our long-standard support of the thermoforming industry, strong relationships with toolmakers and thermoformers, and our global network distributors, HYTAC materials are being used on all (?) 6 continents.
This year marked the 30th edition of Chinaplas, “Asia’s No.1 and the world’s No.2” plastics trade show. The event was back in Shanghai this year (it alternates between Guangzhou in southern China and Shanghai) and with 148,000 visitors over the 4-day period, it was definitely a highlight on the industry calendar. According to the show daily, about 150 countries and regions visited the show with the majority (68%) coming from China. The international pavilions were dominated by the Germans who displayed a wide range of machinery, materials and ancillary equipment. Discussions from the event reveal that German thermoforming machinery suppliers are landing large, multiple machine orders in both China and Taiwan. Not to be outdone, the Italians also secured large orders during the show.
When we decided to focus on understanding the challenges faced by heavy gauge thermoformers, we thought about a kaleidoscope: turn the lens and see the shapes change. Our industry colleague, Steve Murrill of Profile Plastics, neatly captured the array of variables in thermoforming at the recent European Thermoforming Conference in Spain. When discussing the evolution of thermoforming, one must acknowledge the dilemma posed by the fact that standard part acceptance is driven by statistical process control (SPC) in a closed-loop, injection molding world. Because thermoforming is an open-loop process, the variations in sheet, forming, trim fixture fit, etc., processors are constantly tweaking trim programs at great cost. This leads to the eternal question: how to tighten the process to improve consistency? Better sheet, better forming process control through IT and data analysis and better trim programs will all help, but costs need to be understood and managed so that thermoforming doesn’t lose its competitive edge.
Many industries have been “disrupted” by technology over the years. Many processes have been “optimized” through software. In both cases, buzzwords notwithstanding, the application of new information (or information presented in a novel way) to existing business models has resulted in improved efficiencies. The rolodex? Salesforce CRM. Palm Pilot? Smart phone. Illegible utility bills? Energy dashboards. MS DOS? Windows/Linux/OS, etc. You get the idea.