Syntactic foam as a mold material?

Though syntactic foam is most widely recognized for top performance as a plug assist or pusher inside a mold, a recent study found high performance when used as a mold.  Andrew Sneeringer, a recent graduate of Pennsylvania College of Technology in Williamsport, PA, compared the performance of MDF board to HYTAC-C, a unique syntactic foam resin system that may be cast to shape at a customer facility.  Performance was compared for mold cost, mold integrity/usable life and part quality produced.  The results, as published in Thermoforming Quarterly Magazine (second quarter 2012), provide beneficial details for all.  Full articles become available over time for download at http://thermoformingdivision.com/quarterly-magazine-2 or contact CMT to discuss your immediate application needs.